Black BLK-SY10 Series Service Manual Page 85

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SKYJACK, Page 11
SJIII Compact Series
143909
Section 4 - Troubleshooting Information Service and Maintenance
Hydraulic System
4.2-1 All Functions Inoperative
1. Proportional valve 2H-59 defective or is sticking.
Check valve. Replace if defective. -
2. Compensator portion of proportional valve defective or is sticking.
Check valve. Replace if defective. -
3. Pump P1 defective.
Check pump. Replace if defective. -
4.2-2 All Functions Sluggish
1. System relief valve R1 defective or not adjusted properly.
Adjust valve. Replace if defective. -
2. Hydraulic pump P1 worn.
Check pump. Replace if defective. -
4.2-3 Platform Drifts Down
1. Defective lift cylinder gland seal.
Check for hydraulic oil leaking from the gland seal. Rebuild cylinder. Replace if damaged. -
2. Combination of: Defective holding valve 2H-13-1 and either defective lowering valve 2H-13 or relief
valve R2 or manual lowering valve V1. (ANSI/CSA only)
Check valves. Replace if defective. -
Combination of: Defective holding valve 2H-13B-1 and either defective lowering valve 2H-13B or relief
valve R2 or manual lowering valve V1. (CE only)
Check valves. Replace if defective. -
3. Defective o-ring between lift cylinder and holding valve manifold block or loose bolts holding the
manifold.
Check for hydraulic oil leaking from between cylinder and manifold. Tighten bolts on manifold -
or replace o-ring. Replace manifold if damaged.
4.2-4 Platform Lifts Slowly
1. Open or leaking manual lowering valve V1.
Close valve. Replace if defective. -
2. Lift relief valve R2 defective or not adjusted correctly.
Adjust valve. Replace if defective. -
3. Open manual override on holding valve 2H-13-1 (ANSI/CSA) or 2H-13B-1 (CE).
Depress and turn manual override clockwise to close. Replace if defective. -
4. Stuck or defective deceleration valve 2H-13A (ANSI/CSA) or 2H-13C (CE). (3215 only)
Check valve. Replace if defective. -
4.2-5 Platform Does Not Lift
1. Open manual lowering valve V1.
Close valve. Replace if defective. -
2. Hydraulic oil level too low.
Fully lower the platform. Fill hydraulic tank with recommended fluid to appropriate level. -
3. Platform weight excessive.
Reduce platform load to maximum capacity. -
4. Up valve 3H-14 defective or is sticking.
Check valve. Replace if defective. -
5. Plugged deceleration valve 2H-13A (ANSI/CSA) or 2H-13C (CE). (3215 only)
Clear obstruction from valve. Replace if defective. -
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